06.12.2011


Moving work pieces between operations, waiting, setups…
Waiting for machine, setup changes, non-cutting times…
Turn and mill operations + 5-axis control eliminate waste
and provide highly efficient production.

Faster axis feeds

    32 m/min (X-Y-Z axes)
    Max acceleration... X axis : 0.21G
Y axis : 0.57G
Z axis : 0.35G
 

Shorter ATC time (C-C)

    12.5 sec
 

Shorter B axis indexing

    2.4 sec/90º

Circular cutting (X-Y planes)

B-axis control

Roundness: 2.1 µm (actual data*) Standard: 0.001º orientation
Optional: NC-B axis (simultaneous 5-axis control)
   

Machining dimensional change over time: 20µm*

    Turning and milling with room temperature change of 8ºC (8hr)
Okuma´s Thermo-Friendly Concept incorporates advanced structural designing with field-proven thermal control technology to provide stable machining accuracy required by high-precision 5-axis multitasking applications. Turning-milling repetitions present no problem plus machine warm-up time to thermally stable level is reduced (cold start) and dimension control is easier.

 Milling tool machining

 Output: VAC 37/30/22 kW (3min/30min/cont)
 Torque: 505/300/205 N-m (3min/30min/cont)
Removal rate: 1003 cm³/min (actual data*)
 Face mill machining (S45C)
 Cutter: Ø100-mm 10-blade face mill
Cutting speed V = 300 m/min (955 minˉ¹)
Cutting depth t = 5 mm
Feedrate f = 3 mm/rev (2,865 mm/min)
Cutting width w = 70 mm
 Drilling (S45C)
  U drill: Ø63
Cutting speed V = 180 m/min (909 minˉ¹)
Feedrate f = 0.25 mm/rev (227 mm/min)

 Turning operations

 Output: VAC 30/20 kW (20 min/cont)
 Spindle torque: 6,093/4,062 N-m (20 min/cont)
 Higher torque in low rotation speed range
Heavy-duty cutting: 6.5 mm² (actual data*)
 Outer diameter cutting Ø490 mm (S45C)
 Cutting speed V = 150 m/min³
(97 minˉ¹)
 Cutting depth t = 10 mm
 Feedrate f = 0.65 mm/rev

*Note: The “actual data” referred to above represent examples and
may not be obtained due to differences in specifications, tooling
and cutting conditions

 

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